创新一号微小卫星电源分系统

介绍了我国第一颗微小卫星创新一号(CX-1)电源分系统的性能、组成、工作原理,以及太阳电池阵、镉镍电池组和电源控制器等的设计和相应参数。分析了设计中采用的三域控制统一母线调节、高效三结砷化镓太阳电池发电和充电V-T曲线智能化控制管理等关键技术。飞行试验结果表明,CX-1卫星电源分系统的性能优良、工作可靠,达到了设计要求。     

刷式密封接触动力学特性研究

对刷式密封的结构动力学特性进行了分析,从弹性理论出发,考虑轴颈和密封环之间的非线性摩擦力作用,建立了密封环与转子相互作用的非线性动力学方程,推出了密封环对转子的非线性支承刚度的近似表达式,这一支承刚度的导出为研究转子—密封—轴承系统的非线性动力学行为奠定了基础。最后用数值仿真方法验证了本文推导出的表达式的正确性。     

3D-C/SiC复合材料拉-拉疲劳模量和电阻的变化

在室温最大应力为250MPa，应力比R＝0．1和频率为60Hz条件下，对3D－C／SiC复合材料进行了拉－拉疲劳试验。用共振法和电阻增量仪分别测试了杨氏模量及电阻的变化。结果表明：随循环次数增加，杨氏模量呈显著下降，缓慢下降和突然下降的变化规律。杨氏模量的下降大部分发生在疲劳循环的前600次。缓慢降低阶段约占疲劳寿命的94％以上，此阶段杨氏模量变化率与循环次数的对数近似呈线性关系，电阻变化率除首次循环降低外，随着循环次数增加一直在增加。增加规律大致可分为缓慢增加，台阶式增加和急剧增加三个阶段。材料的电阻变化率基本反映了纤维的损伤程度和破坏形式，可作为表征复合材料纤维损伤的有效参量。     

刷式密封性能和耐久性试验研究

试验研究是在模拟发动机工作条件下,获取刷式密封在各个工作阶段的性能并验证其耐久性和结构完整性。340h的性能和耐久试验的结果表明,发生在0～50h试验期间内,特别是在0～10h期间内的刷丝与涂层磨损导致密封特性下降,50h后,磨损量变小,密封特性基本保持稳定,并明显优于篦齿密封。刷式密封的结构完整性良好。     

带有太阳电池阵的卫星电源系统在轨测试方法

根据带有太阳帆板的地球同步卫星在轨测试需求，分析了星上电源系统的组成及技术状态；并以光照区可调节母线为例。给出了卫星电源系统在轨测试方法及相应的计算公式；最后，通过工程验证了该方法的正确性。     

低频电连接器检测方法研究CSCD

本文主要阐述了低频电连接器外观检测和电性能测试中的接触电阻、绝缘电阻和介质耐电压的检测方法及其注意事项,提出为满足武器系统对低频电连接器耐恶劣环境、高可靠的特殊需求,有效保证武器型号系统中电连接器的质量,必须规范低频电连接器外观及电性能指标检测标准。本文可为从事低频电连接器检测工作的人员提供参考。     

Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. How-ever, the high machining requirement of a large number of film cooling holes can be extremely chal-lenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD) has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machin-ing process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined prod-ucts. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are inves-tigated. The results show that larger inner diameters could effectively improve the flushing condi-tion and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diam-eter of the tube electrode.     

HED-21S数控综合实验台画笔自动控制机构设计

以数控系统的PLC控制为基础,设计HED-21S机械笔控制系统结构,它可控制电磁铁的动作,执行画笔的上下运动。这支笔在X、Z型十字窗格可以绘制任意几何形状,该设计符合要求的快速定位数控直线移动,及圆弧插补功能,有助于提高数控编程效率和数控教学质量。     

Machining of a film-cooling hole in a single-crystal superalloy by high-speed electrochemical discharge drilling

Single-crystal superalloys are typical advanced materials used for manufacturing aeroengine turbine blades. Their unique characteristics of high hardness and strength make them exceedingly difficult to machine. However, a key structure of a turbine blade, the film-cooling hole,needs to be machined in a single-crystal superalloy; such machining is challenging, especially considering the increasing levels of machining efficiency and quality demanded by the aeroengine industry. Tube electrode high-speed electrochemical discharge drilling(TSECDD), a hybrid technique of high-speed electrical discharge drilling and electrochemical machining, provides high machining efficiency and accuracy, as well as eliminating the recast layer. In this study, TSECDD is used to machine a film-cooling hole in a nickel-based single-crystal superalloy(DD6). The Taguchi methods of experiment are used to optimise the machining parameters. Experimental results show that TSECDD can effectively drill the film-cooling hole; the optimum parameters that give the best performance are as follows: pulse duration: 12 ls, pulse interval: 30 ls, peak current:6 A, and salt solution conductivity: 3 m S/cm. Finally, a hole is machined by TSECDD, and the results are compared with those obtained by electrical discharge machining. TSECDD is found to be promising for improving the surface quality and eliminating the recast layer.     

减压腔宽度对刷式密封泄漏特性和滞后效应的影响

对减压腔轴向宽度分别为0、04 mm和06 mm的基本型和两种低滞后刷式密封结构进行了静态和动态下压差升降和转子转速升降循环试验,并对其泄漏特性和滞后效应进行了研究。研究结果表明:压差大于02 MPa后,同一压差下的动态泄漏系数比静态降低约14%~20%;低滞后结构的密封性能优于基本型,其泄漏系数最高比基本型降低约20%;静态压差升降循环中,减压腔轴向宽度为06 mm的低滞后结构的滞后效应最强;动态的压差升降循环中,基本型结构的滞后效应最强。转子转速升降循环前后,w为06 mm结构泄漏系数减小约15%,滞后效应最强,减压腔轴向宽度为04 mm结构几乎不存在滞后效应;三种结构中,减压腔轴向宽度为04 mm的结构密封性能最优,滞后效应也最弱。